Protective Foam Inserts Designed for Performance, Efficiency & Peace of Mind
At Advanced Protective Packaging, we specialise in designing and manufacturing bespoke foam packaging that protects your products, reduces waste, and enhances shipping efficiency. Based in Manchester, we serve businesses across the UK looking for custom foam box inserts with exceptional protection, precision engineering, and rapid production turnaround.
📞 Call us on 0161 724 8080 or visit www.advanced-pp.co.uk to discuss your packaging needs.
Why Bespoke Foam Packaging Matters
In today’s fast-paced logistics environment, damage during transit isn’t just frustrating — it’s expensive. Our custom-designed foam inserts are built to:
✅ Eliminate movement and reduce impact
✅ Use minimal material for eco and cost-efficiency
✅ Be easy to assemble and pack — saving time and labour
✅ Provide repeatable performance in every shipment
Each insert is created around your product’s dimensions, fragility, and handling needs — ensuring it arrives exactly how it left off.
What We Manufacture
We produce custom foam packaging for boxes, crates, and retail presentations using a range of durable, impact-resistant foams:
🔹 Nomafoam
Flexible, lightweight, and resilient, it is ideal for edge and surface protection, especially for delicate components or consumer goods.
🔹 Polyurethane (PU)
Soft and shock-absorbing, it is a popular choice for electronics, instruments, and sensitive items requiring light cushioning and vibration dampening.
🔹 Polystyrene (EPS)
Rigid and cost-effective. Used for bulk protection and thermal insulation, especially in large-item or industrial packaging.
🔹 Polyethylene (PE)
It is dense, durable, and reusable. It is excellent for repeat-use applications, tools, heavy machinery, and returnable transit packaging.
Who We Work With
Our foam packaging solutions support companies in a wide range of sectors:
- Electronics & Tech – Custom trays, inserts, and anti-static foams
- Medical Devices – Secure, sterile-ready transport packaging
- Automotive & Engineering – Heavy-duty cut foam for parts and kits
- Aerospace – Precision-milled foam for high-value equipment
- Retail & Luxury Goods – Presentation packaging with protective inserts
- E-commerce – Cost-effective protection for consumer shipments
Whether you ship once a week or thousands of products daily, we deliver a protective solution that scales with your business.
Benefits of Working With Advanced Protective Packaging
✔ End-to-End Design Service
We don’t just supply foam — we create custom inserts to your requirements using 3D CAD, prototyping, and in-house production.
✔ Cost-Efficient & Sustainable
We help reduce packaging waste and product damage while minimising material usage — saving you time, money, and environmental impact.
✔ Fast Turnaround
We move from concept to finished packaging quickly and reliably thanks to in-house design and conversion capabilities.
✔ Local Expertise, National Service
We service clients across the UK from our Manchester base with prompt delivery and flexible batch options.
Our Process: From Idea to Impact Protection
- Initial Consultation – We learn about your products and protection needs
- Design & Prototyping – We create foam insert concepts using CAD software
- Sampling & Approval – You test the fit and function before we move to production
- Manufacturing – We cut and convert your inserts in-house
- Delivery & Ongoing Support – We ship on time and can supply repeat orders as needed
Customer Testimonials
“Advanced PP helped us design custom foam trays for our sensitive equipment. Everything now arrives safely and looks professionally packed.”
— John M., Electronics Manufacturer
“They saved us thousands by reducing breakage in transit. Their team was helpful, quick to respond, and the packaging looks great.”
— Laura P., Medical Distributor
“Brilliant service from start to finish. The foam inserts fit perfectly and were delivered exactly on time.”
— Mike R., Engineering Firm
Get in Touch Today
Whether you’re shipping sensitive electronics, precision components, or high-end retail goods, trust Advanced Protective Packaging to design a foam insert that performs under pressure.
📍 Serving Manchester and the surrounding areas
📞 Call: 0161 724 8080
🌐 Get a Quotation: www.advanced-pp.co.uk/contact-us
📧 Get in Touch: [email protected]
Let’s build a packaging solution that protects your brand — and your bottom line.