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Custom Foam Protective Packaging Solutions

Custom-Engineered Foam Packaging That Keeps Your Products Safe

At Advanced Protective Packaging, we understand that delivering your products safely is just as important as the product itself. Based in Manchester, we specialise in the design and supply of custom foam protective packaging that guarantees repeatable performance and optimum protection — no matter what you ship.

Using a range of advanced foam materials, such as Nomafoam, Polyurethane, Polystyrene, and Polyethylene, we help businesses across the UK safeguard their goods in transit while keeping packaging efficient and cost-effective.

📞 Contact us today at 0161 724 8080 to discuss your packaging project.

Why Choose Foam Protective Packaging?

Shock-absorption – Foam cushions your items from drops, vibrations, and rough handling

Custom-fit – Each insert or design is built around your product’s shape and weight

Lightweight – Keeps shipping costs down without compromising protection

Repeatable quality – Ensures your goods arrive safely time after time

Cost-optimised – We analyse your product requirements and usage volumes for maximum efficiency

bespoke foam packaging

Our Design Process – Built Around Your Products

No two products are the same — which is why we take a tailored approach to packaging.

Here’s how we work:

1. Consultation & Product Analysis

We assess your products’ size, fragility, weight, and handling requirements.

2. Material Selection

From our range of technical foams, we have chosen to match your protection needs, cost targets, and environmental considerations.

3. 3D CAD Design & Prototyping

Using precision CAD software, we create a prototype that’s tested for fit, shock absorption, and functionality.

4. Full Production

Once approved, we manufacture in-house using CNC cutting, profiling, lamination, and conversion methods.

5. Delivery & Support

We provide fast turnaround and can even manage ongoing stock and delivery logistics.

polyethylene packaging

Foam Materials We Use

🔹 Nomafoam

Durable polyethylene foam with excellent cushioning and flexibility. Ideal for edge protection, profiles, and box inserts.

🔹 Polyurethane Foam

Due to its soft texture and absorbent structure, it is great for protecting delicate and sensitive items. It is often used for electronics, medical devices, and presentation packaging.

🔹 Polystyrene (EPS)

Rigid and lightweight, providing strong structural protection. Perfect for heavy or fragile items, such as industrial machinery or glass.

🔹 Polyethylene (PE)

Resilient and non-abrasive with strong impact resistance. Ideal for returnable transit packaging and high-volume products.

Applications Across Industries

Our foam packaging is trusted across many sectors, including:

  • 📦 E-commerce & Retail – Ensure customer deliveries arrive damage-free
  • 🏥 Medical & Healthcare – Safeguard precision equipment and instruments
  • 🛠️ Engineering & Manufacturing – Transport heavy or sharp components securely
  • 🎧 Electronics & Tech – Prevent static and shock damage in transit
  • 🚗 Automotive & Aerospace – Protect complex, high-value parts

No matter your product, we deliver fit-for-purpose, cost-effective foam packaging solutions.

Why Advanced Protective Packaging?

30+ years of industry experience

In-house manufacturing for fast turnaround

Comprehensive design and prototyping service

Personalised customer support

Local service with national reach

Eco-conscious packaging options available

“Advanced PP has been instrumental in helping us reduce product damage and packaging waste. Their foam inserts fit perfectly and give us peace of mind every time we ship.”

— Procurement Manager, Tech Firm, Manchester

“From design to delivery, the process was smooth and professional. Their understanding of foam and packaging was second to none.”

— Operations Lead, Healthcare Logistics

Ready to Enhance Your Packaging Performance?

Don’t leave your product’s safety to chance. Trust the experts at Advanced Protective Packaging to provide custom foam protective packaging built around your exact needs.

📞 Call: 0161 724 8080

📧 Email: [email protected]

🌐 Get in touch: www.advanced-pp.co.uk/contact-us

📍 Location: Radcliffe, Manchester – serving all surrounding areas